aero365

aero365 achieves thermal conductivity below 25 mW/mK at room temperature in just 1–3 mm single layer thickness. The material is approximately 90% inorganic, non-combustible (UL94 V0), and thermoformable — enabling integration into space-constrained applications like battery cell spacers and heat shields.

aero365 provides effective thermal insulation and UL94 V0 fire classification at just 1–3 mm thickness. For battery cells where inter-cell spacing is typically 1–2 mm, aero365 is one of very few materials delivering meaningful thermal resistance within this packaging envelope while meeting automotive fire safety standards.

Aerogel blankets are typically 5–30 mm thick, fiber-reinforced composites for large-area industrial insulation. Aerogel paper such as aero365 is a thin, flexible sheet (1–3 mm) engineered for precision applications in confined spaces — battery cell spacers, heat shields, and surface heating rear insulation — where blankets would be too thick and rigid.

aero365 meets UL94 V0 flammability classification at 1–3 mm thickness. As an approximately 90% inorganic silica aerogel material, it is non-combustible and dimensionally stable at elevated temperatures. Its excellent compressibility with good shape recovery makes it function as both compression pad and thermal barrier in EV battery modules.

Yes. aero365 is thermoformable and heat sealable, enabling complex 3D geometries for direct integration into shaped battery housings without cutting waste. Processing generates minimal dust contamination compared to conventional aerogel blanket materials — a practical advantage in clean automotive production environments.

aero365 offers excellent compressibility combined with good shape recovery. This is particularly valuable in battery module assembly, where cells expand and contract during charge-discharge cycles. The material absorbs dimensional changes without losing insulating properties, functioning simultaneously as compression pad and thermal barrier between cells.

aero365 provides thermal conductivity below 25 mW/mK in a flexible sheet just 1-3 mm thick. Its non-combustibility (UL94 V0), approximately 90% inorganic composition, and dimensional stability make it suitable for heat shields in engine compartments, turbocharger housings, and exhaust gas systems where conventional foam insulation would degrade.

Yes. aero365 is manufactured by Phoenix Non Woven GmbH & Co. KG in Lenningen, Germany, with ISO 9001 certification from TUV SUD. The company is an AFBW member and strategic partner of Sandler AG. Custom specifications, joint development projects, and qualification samples are available directly from the manufacturer.